Transport Packaging: Making the Supply Chain Greener with Reusable Plastic Load Carriers

In the ever-evolving landscape of supply chain management, sustainability has emerged as a crucial focus for businesses worldwide. As companies strive to build more resilient supply chains, the adoption of reusable plastic load carriers is gaining traction. This article explores how these innovative transport packaging solutions can significantly reduce environmental impact while enhancing operational efficiency.

The Shift Towards Sustainability

According to a global survey conducted by Blue Yonder in 2023, nearly half of the companies surveyed increased their investments in sustainability initiatives. This shift is largely driven by the need to comply with emerging regulations, such as the EU Packaging Regulation, which mandates the use of sustainable and recyclable packaging. Jürgen Krahé, Senior Commercial Director EMEA at Orbis Europe, emphasizes that companies have numerous opportunities to make their logistics processes greener, with a switch to sustainable transport packaging being a key strategy.

The Advantages of Reusable Plastic Load Carriers

Reusable plastic containers offer a compelling alternative to traditional packaging materials like wood, steel, or cardboard. With a lifespan exceeding ten years and a high proportion of recyclate, these containers significantly reduce resource consumption and the need for new transport solutions. The environmental benefits are clear: by minimizing waste and promoting recycling, companies can contribute to a circular economy while also meeting the growing expectations of stakeholders regarding sustainability.

Steps to Implement Reusable Plastic Packaging

Transitioning to reusable plastic packaging involves a strategic approach. Here are four essential steps companies should consider:

1. Analyze the Supply Chain

The first step in making the switch is to conduct a thorough analysis of the existing supply chain. Companies can utilize software-supported life cycle assessments to evaluate the environmental impact of various packaging options. This assessment considers factors such as CO2 emissions, energy consumption, and waste generation throughout the packaging’s life cycle—from raw material extraction to disposal. By translating these impacts into concrete figures, businesses can make informed decisions about their packaging strategies.

2. Concept Development and Performance Measurement

Once the analysis is complete, companies need to develop a concept for integrating reusable plastic packaging into their supply chain. This involves determining whether a customized solution is necessary or if a standard product will suffice. Key considerations include the need for a test phase with prototypes, the timeline for rollout, and compliance with legal requirements related to transport and storage. Establishing key performance indicators (KPIs) is crucial for measuring the added value of the new packaging solution, including cost savings and reductions in CO2 emissions.

3. Implementation and Optimization

During the rollout phase, it is essential to gather feedback from customers and suppliers to optimize the new packaging solution. As companies implement the reusable containers throughout their supply chain, they must remain adaptable to changing circumstances. This includes adjustments in response to new production processes, working methods, or product designs. Continuous improvement is key to maximizing the benefits of reusable packaging.

4. Disposal and Buy-Back Programs

At the end of their life cycle, reusable plastic containers can be recycled and repurposed for new products, significantly reducing greenhouse gas emissions and conserving natural resources. Companies can offset their initial investment and save on disposal costs through buy-back programs. Orbis Europe, for example, offers to buy back obsolete or irreparably damaged plastic packaging at material price, allowing companies to contribute to a nearly closed raw material cycle while enjoying economic advantages.

Conclusion

The transition to reusable plastic load carriers represents a significant opportunity for companies to enhance the sustainability of their supply chains. By adopting these eco-friendly packaging solutions, businesses can not only comply with legal requirements but also meet the increasing expectations of stakeholders for responsible environmental practices. As the demand for greener logistics continues to rise, investing in reusable plastic packaging is not just a trend—it’s a strategic imperative for companies aiming to thrive in a sustainable future.

In summary, the journey towards greener supply chains begins with informed decision-making, strategic planning, and a commitment to continuous improvement. Embracing reusable plastic packaging is a step in the right direction, paving the way for a more sustainable and resilient supply chain.